The Armorgard Forma-Stor FR400-T is the largest unit in the Forma-Stor range, offering 4 metres of walk-in storage depth in a flat-pack, quick-assembly format. Designed for major construction projects requiring maximum secure storage capacity, it assembles in approximately 10 minutes and can be delivered to locations where traditional shipping containers cannot access. Built from galvanised and powder-coated steel panels with jemmy-proof joins, twin 5-lever deadlocks, forklift pockets and crane lifting eyes.
Key Features
- Assembles in approximately 10 minutes - galvanised steel panels slot together quickly using standard tools, with no welding or specialist equipment required.
- Twin 5-lever deadlocks - keyed alike with heavy-duty keys for robust security on site.
- Jemmy-proof joins - panel connections are designed to resist forced entry attempts.
- Crane lifting eyes - four integrated lifting points allow the assembled unit to be repositioned by crane (unit must be empty when lifted).
- Forklift pockets - integrated skids for transportation via forklift or pallet truck.
- Galvanised and powder-coated finish - weather-resistant construction suitable for outdoor site use.
- Flat-pack storage - panels can be stacked flat when not in use, saving space during transport and storage.
- Stackable when assembled - units can be stacked up to two high when empty.
- 4m depth - the largest Forma-Stor, providing maximum walk-in storage capacity for major projects.
Technical Specifications
| Specification |
FR400-T |
| External Dimensions (W x D x H) |
2075 x 3960 x 2110 mm |
| Internal Dimensions (W x D x H) |
1250 x 3800 x 1795 mm |
| Weight (Assembled) |
580 kg |
| Material Thickness |
1mm and 2mm steel |
| Colour |
Black Grey (RAL 7021) |
| Finish |
Galvanised and powder coated |
| Locking |
Twin keyed-alike 5-lever deadlocks |
| Keys Supplied |
3 |
| Forklift Pockets |
Yes |
| Crane Lifting Eyes |
4 (included) |
| Maximum Shelves |
5 |
| Stackable |
Yes (up to 2 high when empty) |
| CE Marked |
Yes |
Individual Panel Weights
| Panel |
Weight |
| Back Panel |
56 kg |
| Door Panel |
76 kg |
| Side Panel (each) |
114 kg |
| Roof Panel |
96 kg |
| Base Panel |
186 kg |
All dimensions and weights are approximate.
CE Marked - Serial Numbered & Warranty Protected
Every Forma-Stor is CE marked and serial numbered for security and overnight key replacement. Armorgard products are built in the UK and come with a 12-month manufacturer's warranty covering defects in workmanship. Replacement keys and locks are available for up to five years from purchase.
Suitable Applications
The FR400-T is designed for major construction projects requiring the largest possible secure storage capacity in a modular format. The 4-metre depth accommodates long materials, large equipment, and substantial quantities of tools and supplies. Despite its size, the flat-pack design means the FR400-T can be delivered to restricted access locations including inner-city sites, basement levels, rooftop installations, and areas where crane access for traditional containers is not possible. Ideal for large commercial developments, infrastructure projects, and long-term construction programmes.
How to Assemble the Forma-Stor FR400-T
- Place the base panel on a flat, level, stable surface.
- Position one side panel on the base and use the 20mm bolts to locate it, then secure with 45mm bolts. Leave fixings loose at this stage.
- Position the rear panel to form a corner, supporting the side panel. Fix with pipe linchpins and 20mm bolts.
- Place the second side panel and secure with bolts and linchpins as before.
- Slot the door panel onto the base and fix to the side panels with linchpins and bolts.
- Place the roof panel on top, ensuring the grooves fit securely to the top of each wall panel.
- Fix the roof in place using the 45mm bolts provided, then tighten all bolts throughout the unit.
Warning:
The roof panel weighs 96kg, side panels weigh 114kg each, and the base panel weighs 186kg. Mechanical lifting equipment is essential for safe assembly. Two or more people are required, and all relevant lifting safety procedures must be followed.
Safety Information
- Carry out a risk assessment before assembling or using the Forma-Stor.
- At least two people are required to erect or dismantle the unit. Wear appropriate PPE during assembly.
- Mechanical lifting aids are essential for the FR400-T due to panel weights.
- The Forma-Stor must be positioned on a flat, solid, level surface before use.
- Always lock the unit when not in use or out of sight. Do not leave keys inside when locking.
- The unit must be empty before lifting by crane or forklift.
- Check that all parts are in good condition before each use. Inspect bolts, locks, forklift pockets, and lifting eyes every three months.
- Keep hands clear when closing the door to avoid injury.
- Always check that no personnel remain inside before locking.
Frequently Asked Questions
Q: How long does the Forma-Stor FR400-T take to assemble?
The FR400-T can be assembled in approximately 10 minutes by two or more people using standard tools (19mm spanner or socket, impact driver). Mechanical lifting equipment is essential due to the weight of the larger panels.
Q: What is the largest Forma-Stor available?
The FR400-T is the largest unit in the Forma-Stor range, with external dimensions of 2075 x 3960 x 2110mm and an internal depth of 3800mm. It weighs 580kg when assembled.
Q: Is the Forma-Stor weatherproof?
The Forma-Stor is weather-resistant with a galvanised and powder-coated finish, making it suitable for outdoor site use. However, it is not fully waterproof. Equipment susceptible to water damage should be stored on shelves or sealed appropriately.
Q: Can I get replacement keys for the Forma-Stor?
Yes. Every Forma-Stor is serial numbered, and Armorgard can cut replacement keys using this serial number. Replacement keys and locks are available for products up to five years old.
